Stone Installation
Let’s assume that, after carefully shopping around, and weighing all the pros
and cons, you’ve decided that natural stone flooring is for you.
It’s the one that meets the desires of your heart: it’s beautiful, unique
and timeless.
It also meets the needs of your head: it’s durable, practical and functional.
No doubt in your mind, it’s the flooring solution for the way you live.
The decision is done and it’s purchase time, right?
Not so fast. There’s more information you should be aware of:
Preparing for the installation of your exciting new flooring.
Preparation is a must.
It will make the whole process easier, faster and hopefully eliminate that dreaded
phrase “I wish I’d asked about…”
Being prepared will be a lot less stressful on you -- and your home.
So check out the following, be prepared and anticipate, then look forward with confidence
to the day your new natural stone flooring arrives.
Advisement #1: installing natural stone flooring yourself doesn’t come naturally.
Installing this type of floor is heavy, difficult work; labor intensive and extremely
exacting. It’s simply not for the do-it-yourselfer.
We strongly recommend you call upon a reliable, seasoned, dedicated professional
to install your natural stone floor. Ask your retailer for help in this matter.
That way you can be assured of a beautiful, efficient and correct installation.
Which is precisely what our goal is for you.
However, while installing natural stone flooring is a skill that is developed through
years of experience, your understanding of the basics of installation will increase
your knowledge of the process, and enhance your confidence in the professionals
working in your home.
So please allow us to cover some of the basic steps your professional installers
will perform.
There’s no substitute for a good substrate.
As with most flooring products, the first step is to prepare the substrate, the
surface on which the stone tile will be laid.
With cement subfloors, installers can opt to apply the mortar directly to it and
simply lay the tile.
Wood subfloors, however, usually require a CBU or cement backer unit for support
and a moisture barrier.
It’s important to note that movement in the substrate material can sometimes
occur. For example, water penetrating the grout and/or freezing and thawing temperatures
can sometimes cause tile to rise, crack or chip.
To help prevent this, some installers will use a material called Ditra.
Ditra is an underlayment that provides a solid foundation for the tile, while still
allowing for slight movement of the substrate without damage.
For example, in the event that water penetrates the grout in a bathroom, it provides
a protective waterproof barrier.
Smile, it’s time to lay your tile.
The installer will measure the area and snap chalk lines for an accurate layout,
then determine which pieces of tile will need to be cut to fit the area. Tiles that
need to be cut are measured and marked with a pencil.
The installer then uses a wet saw with a 10-inch diamond blade to cut through the
stone tile.
The freshly cut edges are smoothed by hand with a white stone.
Once the layout has been determined, the installer can begin setting the tile. Your
beautiful new floor is about to be born.
Thinset mortar, which is a cement based adhesive, is applied to the surface with
a notched or grooved trowel.
The tile is then placed into the thinset and pressed firmly into place.
To grout, wedge or butter, that is the question.
Stone tile is typically installed with narrow grout joints, meaning the tiles are
laid very close to each other on all sides.
If it is a large tiled area, installers may use plastic tile wedges or spacers to
maintain consistent spacing between each tile. In small areas they may not use these
at all.
The installer may back butter the back of the tile with thinset mortar which will
strengthen the bond between the tile and mortar already laid on the substrate.
We’ll level with you, this is precise work.
As the installers move along setting the tile, they continually check to make sure
the newly tiled area is as level as possible.
Since stone tiles vary in thickness and size, the amount of thinset mortar applied
is adjusted where needed.
At this point think joint.
After all the tiles are set and the thinset mortar has fully cured, the installer
fills the joints between the tiles with grout.
Un-sanded grout is most commonly used in natural stone installations.
This type of grout is used because it is able to fill the small joints more easily
and will not scratch soft stones like sanded grout might. Your installers think
of everything.
Un-sanded grout is a dry, Portland cement-based product that is mixed with water
onsite.
The grout mixture is spread over the tiled area with a grout float to fill in all
the joints.
A sponge is then used to remove excess grout from the surface of the tile, while
leaving the grout in the joints to cure.
And that is how your beautiful natural stone floor is professionally installed.
What to do before the day of installation
Begin prepping with your big three: furniture, appliances and toilets.
Remove all your furniture and other objects and materials from the areas where the
installation will take place.
Some installers will move your furniture, but there may be an additional charge
for doing so. Before moving, you’ll also need to empty the contents of china
cabinets, closets, refrigerators and the like. And yes, it’s a hassle.
You should check with your retailer regarding the disconnection and removal of appliances.
Some installers may disconnect and move your electrical appliances and furniture
for an additional charge.
But prior arrangements should be made with your salesperson. For your safety, and
that of your family, we recommend that the gas company or appliance company disconnect
and reconnect all gas appliances.
Ask your retailer about the possibility and cost of disconnecting and reconnecting
such items as icemakers, stereo equipment and computers; and the removal of heavy
items like pianos.
Also, consult with your retailer to determine if there is a charge for the removal
and replacement of toilets in bathrooms if that is necessary.
Be aware that the area of installation must be climate controlled (heated or air
conditioned). Indoor humidity should be maintained between 45-65%
Out with the old – remove your present floor covering.
Please consider how your old floor covering will be taken up and disposed of. This
can be a time consuming task. We recommend that you check with your retailer about
the cost and the method of disposal. So there are no surprises for you.
If you prefer to remove your present floor covering, do it at least one day prior
to arrival of your natural stone product to allow for cleanup and floor preparation.
If removing old carpet, please remove all materials, the tackless and the pad, including
staples.
Don’t be left out on a limb about your trim.
You should know that, in many cases, moldings and baseboards need to be removed
for natural stone installation. Your installer may do this but at an additional
charge and they will probably not be responsible for damage or breakage due to dry
or brittle wood.
Painted baseboards, woodwork and paint may need retouching after the installation
is complete. If necessary, this is your responsibility.
There’s no substitute for subflooring.
Your existing subfloor may need to be prepared to receive the natural stone flooring,
or a new subfloor may be required. We suggest you discuss this with your retailer
and, if subfloor work is necessary, that it be done by qualified professionals.
It is important that the subfloor be as clean and level as possible. That helps
insure your new natural stone flooring will be as beautiful and well supported as
possible.
Do this to insure an open door policy.
When natural stone flooring is installed, there’s always the possibility that
the doors, especially closet doors, basement and bedroom doors, may not clear the
new natural stone and swing free. Some installers will remove doors in order to
install the natural stone and re-hang them if possible. They probably won’t
shave or cut down doors to insure clearance. You should check with your retailer/installer
as to their policy and the cost. You may need to arrange for a qualified carpenter
to provide this service after the installation of your new natural stone floor.
Check-up on the clean-up.
Installing new natural stone flooring will produce waste. Usually these materials
are collected by your installer and left at your trash collection site. Check with
your retailer before the day of installation so you’re clear about the clean
up, if there are added costs to do so, and ask about the plan for natural stone
remnants.
What to do during installation
Install yourself at home on installation day.
Be prepared to be at home the day of installation and be available in case the installation
crew has questions. Your presence will insure that the correct natural stone flooring
is installed in the right areas. Because it is difficult to estimate the length
and circumstances of each job, some installers may not be able to give you an exact
time of arrival. We suggest you be flexible and keep in touch with your retailer/installer.
Your safety, first and last.
Your installers will use a variety of tools and techniques that can make the work
area hazardous. Please make sure that your children and pets are kept out of the
work area on installation day. Your safety and your family’s is priority for
the installation crew.
The walk-thru is your final step.
We recommend that, prior to the completion of the installation, you walk thru the
job with the chief installer. This will give you the opportunity to ask questions
and be clear on any final details. Your retailer and the installation crew want
you to be completely satisfied with your new natural stone flooring.
What to do after installation
Give yourself breathing room.
If you are sensitive to dust and odors, good ventilation should be established for
48 to 72 hours after installation.
Prepare today for tomorrow.
When it comes to your natural stone flooring installation, we want you to be as
well prepared as possible.
It will make installation day easier on you and your home and provide you with an
enjoyable floor covering experience for years to come.