Backing/Primary Backing The
primary backing material of carpeting is usually made of woven polypropylene and
its main value is to provide a base cloth to hold the yarn in place while the tufting
happens.
Berber A looped style carpet
is often referred to as a Berber. Berbers are big bulky yarns with characteristic
color flecks that are either produced in a level loop or multi-level loop carpet
construction. Although many Berbers are made out of olefin fiber, some are made
with nylon, or a blend of various carpet fibers.
Cable A style of carpet constructed
of thicker, typically longer yarn that is better suited for rooms without a lot
of activity. It can matte and crush with heavy foot traffic so it is not recommended
for stairs, hallways and other busy areas in your home.
Carpet Cushion Commonly called
padding, this is the layer of material that lies between the carpet and floor. It’s
carpet cushion, not the carpet itself, that determines how a carpet feels beneath
your feet and helps preserve the look while providing it with tougher protection
against wear and tear.
Carpet Dying (Continuous Dying)
Also called Continuous Dyeing, color is applied directly to the carpet face by spraying
or printing. This process is also used to create multicolor or patterned effects
in the carpet.
Cut Pile Small loops of yarn
are cut, creating what we call a cut pile carpet. The length of these cut pieces
of yarn is referred to as the pile height, and is basically the distance between
the looper and the primary backing. Selectively cutting, called cut and loop construction,
creates a recognizable pattern on the surface of the carpet.
Density A measure of how tightly
the yarn is stitched into the primary backing. Higher density carpet will typically
wear better than lower density carpet.
Face Weight Is determined
by the actual amount of fiber per square yard, and is measured in ounces. A typical
carpet may have a face weight of 35 to 45 ounces for example.
Fiber Fiber is the basic material
that a carpet is made of. Over ninety percent of all of the carpet made today is
made up of synthetic fiber. The rest is natural fiber, most commonly wool.
Frieze This is a cut pile style
that has a very high twist level, meaning each strand of yarn is twisted so tightly
that they actually curl over at the end. This creates a textured surface with a
knobby appearance, and a carpet of high durability and very good wear-ability.
Loop Pile A small hook called
a looper grabs the yarn and holds it in place. This process results in what is called
loop pile construction. Loop pile products hold their appearance very well. Since
there are no exposed yarn tips, only the sides of the yarn are exposed to wear and
stress. Generally speaking, low profile loop carpet stands up to heavy traffic best.
Matte/Crush The application
of weight (like a high traffic area) on an installed carpet produces this visual
effect. See Cable.
Nap (See Pile Height)
Nylon A synthetic fiber. Almost
75% of carpet today is made of nylon. Nylon is the leader in: appearance retention,
fade and heat resistance, soil and stain resistance, and color and styling.
Olefin See Polypropylene.
Pile Cut or uncut loops of yarn
that create the surface of carpeting.
Pile Height Also called
the nap, pile height is the length of the tuft measured from the primary backing
to the yarn tips. It’s usually shown as a fraction, or sometimes its decimal equivalent.
Usually shorter pile heights are more durable than longer pile heights.
Plush See Saxony.
Polyester A common synthetic
material well accepted for its bulkiness, color clarity, and good stain and fade
resistance. While not as resilient as nylon, Polyester fiber carpet constructed
with today’s new technologies can be a good performer.
Polypropylene Another
common synthetic material used in carpet manufacturing, sometimes referred to as
olefin. Today it represents more than thirty-five percent of the total fibers used
in the carpet industry. While polypropylene is not as resilient or resistant to
abrasion as nylon, it is naturally stain and fade resistant. Polypropylene is most
often used in loop pile carpet constructions.
Saxony Saxony has a smooth,
soft, velvet plush look and a luxurious feel with a uniform twist and finish. This
style is not a good choice for high traffic areas or rooms with active kids. Also
be aware that this style does show footprints and vacuum marks.
Screen Printing Another
common method of carpet coloring, screen printing is where color is applied through
anywhere from one to as many as eight silk-screens.
Shearing One of the last
stages in the manufacturing of carpet, shearing is the process of removing all of
the little loose ends and projecting fibers that might have been created during
the tufting process. It also helps achieve the yarn’s tip definition of the finished
carpet.
Shedding Shedding is a natural
part of a new carpet. Frequent vacuuming for the first few days should remove any
loose fibers from the carpet’s surface.
Sprouting Refers to small
tufts or loops of carpet that become visible after the installation. Use a small
pair of scissors to carefully trim the loose fibers flush with the surface of the
carpet.
Stitch Rate The measure
of how close the yarns are together. Stitch rate is measured in penetrations, or
tufts, in a given length of carpet, usually an inch. The stitch rate is controlled
by how fast the carpet is moved through the tufting machine. Seven to eight tufts
per inch is a good number, while three or four is pretty poor.
Synthetic Man-made, using
chemical compounds versus natural materials. Over ninety percent of all of the carpet
is made up of synthetic fiber – usually one of three materials: nylon, polypropylene
or polyester. All three are created by similar chemical processes using oil and
natural gas.
Textured A very popular cut
pile carpet that has alternating twists of yarn creating a two-tone appearance.
This carpet creates a more casual atmosphere in the room and is available in a broad
range of prices.
Transition When two different
flooring products meet – say, carpeting and a hardwood floor – it’s called a transition.
Professional installers try to match the surface heights of various flooring products
to minimize transitions.
Tuft/Tufting The first step
in the manufacturing of carpet. Tufting begins with the process of weaving the synthetic
or staple fiber into a primary backing material.
Twist When selecting carpet,
you want a tight twist in each yarn, not loose and frayed at the end.
Wool The coat of sheep and the
original staple fiber used in the making of carpet. Since wool is a natural fiber,
it ranges in color from off-white to black, with many earthen tones between. Although
wool doesn’t stand up to abrasion and moisture as well as synthetics, it cleans
well and is known to age gracefully. Wool is the most expensive carpet fiber, and
represents less than one percent of the U.S. carpet market.
Yarn Dying One of two dyeing
methods used in the manufacturing of carpet. Yarn dyeing, also called pre-dyeing,
is where the color is applied to the yarn prior to tufting. The advantages of all
yarn dyeing methods include good side-by-side color consistency, large lot sizes,
and uniformity.
Yarn Dying-Beck A second dyeing
method used in the manufacturing of carpet involves applying color to the yarn after
the carpet has been tufted.